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Install Lightweight cement wall panels from TSSC in the UAE

Concrete panels are very much used to erect prefabricated walls. Now, due to the lightweight nature of these panels, they are used in several constructions. Contractors prefer using these panels for construction purposes. If you are looking for these in the Middle East, TSSC is one of the biggest manufacturers. These panels are approximately 80% less dense compared to panels of other materials.

These lightweight concrete panels are sandwich panels because they are formed by attaching two panels made from calcium silicates, almost like a sandwich. These become composite panels and cannot bear any load, mainly used for roofing, flooring, and walling. 

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The lightweight nature is only due to the use of abrasive aggregates that have an extremely low weight. Structural concrete is made from lighter weight aggregates and is made of shale, expandable clay, slate, or shale. These are all roasted on fire inside a kiln and this gives a formation. 

Are you planning to invest in concrete wall panels? It is also essential to know the advantages. So, here are the reasons why TSSC wall panel systems are so beneficial:

  • Seamless installation with lightweight panels
  • Simple tools are needed for the installation
  • Concrete panels are long-lasting and durable.
  • Assembling and reassembling are hassle-free due to the lightweight nature. 
  • Also, reassembling is possible at any other location
  • The panels are fire-proof, soundproof, water-proof, and have superb resistivity. 
  • They are recyclable and affordable
  • The panels are super flexible; the cutting and shaping are done very quickly.        
  • Save the direct and indirect costs 
  • Our panels are consistent, have flawless quality, and finish.     
  • The panels have superb thermal insulation. 
  • MEP friendly panels                                                                                          

 

TSSC is an expert in manufacturing and supplying lightweight cement wall panels. We have our own brand Easy Wall, and we have a set of dedicated clients. We have been manufacturing panels for four decades; our clients have trusted us. We are the leaders in manufacturing top quality insulated panels in the Middle East. Our panels are suitable for modern construction; our products have a huge demand in the UAE. 

Take a look at the features of the TSSC concrete panels: 

  • Panels have low density 
  • Have a lot of strength 
  • Low thermal conductivity
  • Can make construction faster
  • Lower building costs
  • Superior quality construction
  • Panels are soundproof and fire-proof

 

Easy Wall panels are manufactured from fiber cement boards. The inner composite core material is constructed of lightweight concrete mix. We try to make the combination so perfect that it gives strength and rigidity. 

Our insulated panels are used in homes, apartments, hotels, schools, residential projects, clinics, offices, commercial buildings, retail facilities, and clinics. Our products are approved by the Municipality of Dubai and also tested by bodies that are accredited internationally. Our panels are available in varying thicknesses, 75 mm, 100mm, 150 mm, 200 mm, 250 mm, and 300 mm. We offer single panels, cavity wall systems, twin panels, and insulated panels.

Ready to invest in a Lightweight partition wall panel? Please discuss your requirements with us, request a quote.

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TSSC offering wall panel systems – knowing more about Lightweight cement wall

Lightweight concrete is a kind of concrete that includes an expanding agent; it increases the mixing volume while offering different qualities like lesser dead weight. Lightweight panels are used in prefabricated constructions in erecting various structures. The specialties of lightweight concrete are low density and better thermal conductivity. Lightweight concrete can be either lightweight aggregate concrete, autoclaved aerated concrete, or foamed concrete. These lightweight blocks are efficiently used in building construction. 

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Lightweight blocks can be formed using various types of lightweight aggregates. These originate either from natural materials, thermal treatment of raw materials like slate, clay, or shale, industrial by-products, or processing of the industrial by-products. 

 

What is foamed concrete?

This type of concrete has low-density and is highly workable, integrating up to 75% dragged air. It is usually self-compacting, self-leveling, and can also be pumped. Foamed concrete is generally used for filling up the extra voids like disused fuel tanks, pipelines, sewer systems, and culverts. Adequate thermal insulation properties make foamed concrete suitable for insulation on concrete roofs, filling under-floor voids and sub-screeds. 

 

The benefits of lightweight concrete: 

Lightweight aggregate concrete is used for structural applications; the strength is equal to that of normal concrete. The benefits of lightweight aggregate include:

  • Better thermal properties.
  • More fire-resistance 
  • Reduction in propping and foam work
  • Savings in transportation and handling of the precast units on the site. 
  • Reducing the dead loads, saving in foundations. 

 
Lightweight concrete explained:

The lighter the concrete, the more the differences in the properties of concrete. The ultimate strains, tensile strength, and shear strengths are lower than normal-weight concrete, having the same cylinder strength. This concrete also have lesser stiffness than the normal stability of concrete. Shrinkage and creep for lightweight concrete are pretty high compared to the normal weight of concrete. This is considered while designing the structure. 

Batching of concrete is usually done from ready-made mixed concrete manufacturers. The concrete can be placed easily by a chute or skip. You can get pumping lightweight concrete, but you also need to take a lot of care that the concrete mix is not separated. If it’s a pumpable mix, you can use natural sand. When over vibration is applied to a lightweight cement wall, it causes segregation.   

TSSC – the leaders in the UAE:

TSSC insulated panels offer a lot of value in the building sector, assisting the contractors, builders, developers, and consultants to meet the requirements. Our concrete blocks help investors save a lot of money; this helps to generate profits. The project is completed before time, and it helps to keep the construction costs low. The foundation cost is reduced, and this helps to generate more ROI.

 

When you look for insulated panels in the UAE, get in touch with TSSC. We have more than four decades of experience in manufacturing wall panel systems. Our modern panels are made from the finest quality material, offering the best value to construction projects, proving beneficial to contractors, builders, developers, and consultants.

Have a discussion with us related to your project, request a quote.

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EASYWALL lightweight concrete panels from TSSC for a successful construction

Lightweight concrete panels are made by attaching two calcium silicate panels in the form of a sandwich with polystyrene beads and ceramsite or cement. These are lightweight, non-load-bearing composite panels used in roofing, walling, and flooring. The mixture is made of a lighter weight abrasive aggregate, but sometimes a part or entire finer aggregate could be lightweight. Lighter aggregates used in structural concrete are generally expandable shale, clay, or slate that have been set on fire inside a revolving kiln to make it porous. 

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Lightweight concrete is used to manufacture prefab wall, to make it one unit. It’s been used in various constructions very successfully. The biggest reason to use these is to lessen the weight of the concrete structures. The density of lightweight concrete is almost 80% that of the usual concrete. Some of the characteristics of these panels are:

  • Low density and high strength
  • Lower thermal conductivity
  • Fire-resistance and sound insulation
  • Gives speedy construction
  • Better quality construction
  • Save construction costs

 
TSSC Group manufactures lightweight cement wall panels under the brand name Easywall, a non-load carrying partition wall system. It is used to replace block works, Drywall, AAC, hollow blocks, and externally. We are dedicated to manufacturing quality panels in the UAE, which are suitable for efficient and innovative construction. These panels offer unbelievable value to the construction sector, helping builders, developers, and consultants meet the demands of the present-day construction requirements.  

 

Advantages of concrete wall panels: 

  • The panel is lightweight which allows easy installation and simple tools are needed for the construction
  • The panels have an extended lifespan and are very durable
  • These are soundproof, fireproof, and soundproof. The panels have 4 hours of fire-resistant
  • Due to the lightweight nature, the panels can be assembled very quickly, and you can reassemble it again in any other location.
  • It’s an economical and very environmentally-friendly solution. 
  • The surface finishing is very flexible.
  • The panels have a high-quality finish and are consistent.
  • A solid thermal insulation
  • Ease of shaping and cutting
  • Indirect and direct cost saving
  • MEP friendly

 

The EASY WALL is a wall panel made using fiber cement board for panel facings. An interior composite core material of lightweight concrete mixture is made from Portland cement, aggregates, additives, and Expanded Polystyrene and admixtures. The right combination of materials offers strength and rigidity. Our panels are fire-rated and suit all the acoustic applications. The available thicknesses are 75mm, 100 mm, 150mm, 200mm, 250mm, and 300mm. The products include single panels, twin panels, cavity wall system, and insulated panels. These panels are used in:

  • Apartment buildings
  • Homes
  • Large-scale residential projects
  • Schools
  • Hotels
  • Offices
  • Clinics
  • Retail facilities
  • Commercial buildings

TSSC panels are approved by the Dubai Municipality, ADCD, and Dubai Civil Defence and are tested by internationally accredited testing bodies. 

We design the most exquisite insulated panels, and it has been more than four decades into manufacturing insulated panels. Quality is our priority; we do not compromise with the quality at all. Discuss your next project with us, request us for a quote. 

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