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TSSC Easy wall panel systems – We are the leaders in manufacturing lightweight cement wall panels

Concrete is a very heavy building material, and there have been many experiments performed regarding this throughout the 20th century so that the weight could be decreased. But, in trial and error methods, its properties were being affected. But finally, during the 1920s and 1930s lightweight concrete was developed. 

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How are lightweight panels made?

Do you know how lightweight concrete is manufactured? These concrete panels are made by attaching two panels made of calcium silicates that look similar to a sandwich. These panels also contain cement, ceramsite, polystyrene beads. These panels are composite and are lightweight, non-load bearing panels mainly used for roofing, flooring, and walling. 

Lightweight panels about 80% less dense:

Prefabricated walls are manufactured using lightweight cement wall panels. These lightweight panels are used for different types of construction. A lot of contractors are showing interest in using these panels for modern-day building and construction. These panels are very much lightweight and made of concrete and about 80% less dense than usual concrete. 

 

Why is it ‘lightweight’?

Do you think why these are called ‘lightweight’ concrete panels? The mixture that is used is made of abrasive aggregate that is exceptionally lightweight. These aggregates are used primarily in structural concrete, mostly formed of shale, expandable clay, or slate (fire-roasted in a kiln). 

Lightweight cement wall panels have a number of benefits that are associated with its intrinsic properties and characteristics. Lightweight panels have an extremely low density, and the result of the low density is low conduction of heat. The material is excellent, water, and fire-resistant, also very simple to handle at the construction site without any heavy equipment. 

 Salient features of lightweight panels:

 Take a look at why contractors consider TSSC’s panels:

  • Faster construction
  • Low heat conductivity
  • Low density and higher strength
  • Good quality construction
  • Resistance against fire and sound insulation
  • Lower building costs
  • Superior-quality construction

 Easy Wall panels manufactured by TSSC:

TSSC in the UAE are the leaders in manufacturing insulated panels; our lightweight panels are used in the construction. We manufacture Easy Wall panels that have gained ample customer trust and appreciation. Our Easy wall panels are made from a fiber cement board, the composite core of the interior is made from light concrete formed from aggregates, additives, cement, and admixtures. We mix the materials so perfectly that it gives strength and rigidity. 

Certified panels from TSSC:

TSSC offers insulated panels in the form of single panels, cavity wall systems, and twin panels. Our panels are used in residential projects, commercial buildings, apartments, schools, and other construction sites. These panels are tested and internationally accredited by governing bodies. 

TSSC – Request for a quote:

We have been manufacturing panels for more than four decades, and those are perfect for modern construction. Our panels act as an aid to the developers and building contractors in meeting their requirements. Our efficient team designs and manufactures advanced construction supplies in the UAE. You can discuss your needs related to wall panel systems with us, come for a consultation, and request a quote. 

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Lightweight concrete panels by TSSC – Easy installation and hassle-free cleaning

The first use of lightweight cement panels dates back in 1917; the American Emergency Fleet Corporation has just built a few ships for the first time using this mixture. It was appreciated for performance and strength. Soon after, lightweight concrete was used in the construction sector to erect load-bearing walls, sewer systems, and bridges. 

 

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Incredibly light-weight concrete panels:

Concrete panels are made from foaming concrete, also having a mix of synthetic fibers and specific additives. These panels are incredibly lightweight, have grooves, and tongue on all four sides for faster and easier installation. During the installation process, very little debris is produced because a small amount of mortar is needed. This ensures that you do not have to spend hours cleaning. 

This saves the cost of hiring additional laborers. TSSC in the UAE are the leaders in manufacturing and lightweight concrete panels with unique physical properties; they are insulated, sound-proof, fireproof, and resists too much light. Our panels are manufactured using steel grid reinforcement; this makes our panels safe to use. Our lightweight panels are the right choice for ceilings, walls, houses, floors, offices, and the total time taken for the construction is also minimal.

Mineral wool used in lightweight concrete panels:

Do you know what mineral wool is? It’s a material used for unparalleled insulation manufactured by melting basalt and slag, a recycled product obtained from the steel manufacturing units. Then the material is spun into fibers, and again it is given the formation of batts and boards.

 

Mineral wool for better insulation:

The mineral wool restricts heat transfer through building envelopes; therefore, the demand for heating and cooling energy is reduced. The interior is very comfortable and the exterior weather of the temperature does not matter anymore. When mineral wool is placed between the concrete panels, the roofs’ insulation, walls, and floors are improved. 

  

Comparing lightweight concrete to traditional concrete, the former has a higher level of water content. When porous aggregate is used, the time taken to dry is increased. So, to deal with its issue, the aggregates are pre-soaked in water before adding to the cement. Lightweight concrete is very flexible and can be transported easily and needs the least support from materials like new concrete or steel. Therefore, the project is cost-effective. 

 

Less foundation cost, more ROI:

Using concrete panels, real estate investors can save a considerable amount of money; this helps you make profits. When the project is completed before time, it saves more costs. When the foundation cost is reduced, the ROI is higher. TSSC panels are used for erecting walls that are non-load bearing. The concrete panels have a total thickness of 100mm and are mainly used for the inner side partitions. The ones thicker, measuring about 150/200mm, are used for the exterior walls. Our panels have a high density mainly for load-bearing, used in buildings having 1 or 2 floors. These panels are used in warehouses, hospitals, industrial buildings, schools, high-rise buildings, and budget construction projects. 

Talk to our experts about your project, request for a quote. 
 

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The high amount of insulation and cost-reduction offered by lightweight concrete panels

TSSC lightweight concrete panels are formed from foaming concrete, with synthetic fibers and additives. The panels have tongues and grooves on the four sides for easier and faster installation. There is very little amount of mortar needed, so debris and dust would be minimized during the installation process. This is why you do not need to conduct lengthy cleaning, thus saving the cost of construction due to minimal requirement of laborers. Our panels have brilliant physical properties, sound insulation, and high heat. The concrete panels are also waterproof, lightweight, and fireproof with high weight. The panels are produced using steel grid reinforcement, which gives a lot of safety and mechanical properties. TSSC concrete panels are an excellent choice for walls, ceilings, floors, houses, offices and reduce the time of construction.

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Features of lightweight concrete panels

Speedy construction and savings in labor costs – You can imagine how fast the process can be when we tell you that 3 of our workers can construct a 15m square wall in just an hour almost. 

Easy installation – Communication cables and electric pipelines can be installed faster, cheaper, and more accessible. 

Saving of mortar – The amount of mortar required for work is only 20-25% compared to bricks and almost 50% when compared to ACC and CLC blocks. 

Energy savings – TSSC wall panels are used in high-rise buildings. It helps in saving energy bills by reducing the heating and air-conditioning costs due to excellent insulation. 

Environment friendly – Our product is environmentally friendly and an initiative to protect the environment. This process eliminates the CO2 that is emitted from clay brick production, which brings climate change. 

You can also call it a mineral wool panel since mineral wool is used for insulation. Mineral wool is made by melting basalt stone and slag that is recycled from steel mills; it is then spun into the fiber, again formed into boards and batts.

Mineral wool is known for excellent thermal insulation, which helps in restricting the heat transfer via the building envelopes. This reduces the demand for heating and cooling energy. The result is there is a year-long comfort inside. This mineral wool in-between the concrete panels improves the floors, walls, and roofs’ acoustic insulation. This material is non-combustible, so it offers in-built fire protection and contributes to fire safety. Mineral wool was here for decades, but now it’s making a comeback in improved versions. 

When you use concrete panels, the investor can save a lot and enormous can-do profits. There are more cost savings due to the early completion of the project and savings in foundation cost. 

TSSC concrete panels are mainly used for constructing walls that do not bear any load. Concrete panels having a thickness of 100mm are used for inner partitions, and those that are 150/200mm thick are for the outer walls. We have high-density panels for load-bearing, used for houses having 1-2 floors. The panels are also used in hospitals, warehouses, schools, industrial buildings, high-rise buildings, and moderate to low budget housing projects.

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