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TSSC insulated panels – The use of insulated mineral wool as a core in sandwich panels

Mineral wool is an inorganic and non-metallic product that is manufactured from a mixture of raw materials. This mix comprises silica or stone, heated to a very high temperature until they are molten. The stone or glass in molten form is spun and is formed into a fibrous flexible mat for processing into final finishing products. The heat, fire, and sound properties of mineral wool originate from the mat of fibers that hinder air movement. 

Mineral wool is a versatile material and can be made of various densities. Also, the panels have different properties and are available in varying shapes. 

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Thermal insulation

The thermal performance of mineral wool is due to convection inhibition by setting up the air on the material’s open-cell and woolly matrix. The conduction lowers because there is not much solid material to offer pathways and the static air that is trapped has low thermal conductivity. The heat transfer reduces because the material acts as a barrier to radiative procedures. 

Acoustic material

Porous materials like mineral wool function to control and decrease the noise by allowing air movement into the material. The instabilities of the air molecules that form the sound waves move into the mineral wool. Here, friction between air particles and the material’s narrow airways causes sound energy to be dissolute as heat. 

Invest in TSSC mineral wool

The mineral wool panel is known for insulation that restricts heat transfer with the help of building envelopes. There is not much requirement for cooling and heating energy. A mineral wool panel sandwiched between the concrete panels improves the walls, floors, and insulation roof. It is non-combustible, so it offers fire protection and safety. Now mineral wool is available at the TSSC store in improved versions. 

The use of mineral wool to make up the core in sandwich panels 

Sandwich panels are used to construct roofs and walls of buildings and build enclosures of commercial equipment, and air conditioning devices…etc. The sandwich panels are made in a continuous procedure of joining the core with lining, mostly metal plates. The Sandwich panel, as the name suggests, is made of several layers. The metal lining shields against various weather conditions and also renders decorative functions. They start showing their insulating properties when exposed to snow, steam, moisture, chemicals, and other extreme conditions. 

Sandwich panels have an insulating core that is made of mineral wool. The core can also be made of PUR, IPR, EPS boards to guarantee the required degree of insulation. When the sandwich panels are joined with the lining, it protects against extreme environmental and climatic conditions. 

Testing the insulated panels 

Reap a lot of benefits using TSSC sandwich panels in the building walls. The sandwich panel’s huge load-bearing capacity is due to the firm bonded connection between the mineral wool core and the cover faces. The adhesive bond must be tested for its reliability. Peel testing is done at a continuous angle of 90 degrees. 

TSSC solutions in the MIddle East

TSSC has over 40 years of experience in manufacturing and customizing building solutions in the UAE and all-over Middle East. Have a project ready that you need to discuss with us? Call us or email us for a consultation.

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Invest in sandwich panels from TSSC – A well-reputed sandwich panel manufacturers in the UAE

Do you know why sandwich roof panels are named the way they are? These panels are made by mixing three structures, including two layers protecting the inside core from both sides. These panels have become extremely popular because it makes the construction work faster and more efficient. A lot of building and construction agencies in the Middle East swear by this solution.

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Know why the panels are durable: 

Do you know what this type of panel is made up of? It is like a sandwich having a soft core and is protected by tough layers. This is called layers and the core is not too thick; the covering layers are thin but very protective. There is metal attached to the sandwich panels’ outer surface, which is mainly used for decorative purpose and protection.  

 

The functions of the sandwich panels:

It is very important to know why these panels are used. The main purpose is insulation, and this is why the core is made from thermo-insulating material. This acts as a shield for arresting heat, cold, moisture, fire, and harsh weather conditions. The core has immense strength, but it’s incredibly light-weight in nature. The outer layers are there to add protection to the core. 

 

Uses of TSSC sandwich panels:

Our sandwich roof panels are used for roofing, cladding, and walling projects. These insulated panels are used primarily for building warehouses, sports complexes, buildings, logistics, freezers, and shopping malls. Our experts use a few non-structural materials, but a steel structure ensures the panels’ forces. Our panels are available in various cores, including the EPS (expanded polystyrene), PIR (polyurethane or polyisocyanurate), PUR, and mineral wool. 

 

We focus on customer satisfaction:

TSSC designs new and innovative sandwich roof panels. We suggest ordering panels directly from the manufacturers or use the distributor chain. TSSC gives priority to customers. You can also request our sales representatives to come and visit your site. We have a team of experts always ready to offer consultation. 

 

The cost depends on thermal conductivity: 

The panels’ cost depends on the thickness of the panels; the cost also depends on the amount of thermal-insulation. If you are looking for an affordable option, choose to install the EPS core, PIR panels offer high performance due to better thermal conductivity. 

TSSC insulated panels are available in an array of colors, shapes, and sizes. The installation process is straightforward and it takes a total of 8 hours to complete the process. Transportation of sandwich panels is no big deal; we ensure it reaches the site safely on time. The materials include panels, subframes, screws, and fasteners. 

 

Final words – offering the best building solutions:

TSSC caters to so many clients every day and we have been successfully operating for more than four decades. We are a reputed company offering the best buildings and construction solutions. Our panels are insulated, affordable, and long-lasting. Our solutions are designed for cost-cutting and superior protection. We are one of the top sandwich panel manufacturers in the UAE.

 

Have a project in mind? Discuss with our experts; we have a sandwich roof paneling solution for you—request for a quote.

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Why should you invest in a sandwich roof panel system?

A sandwich panel is made of three layers – a core with low density and a thin layer of skin bonded to both sides. These panels are used where a blend of higher structural firmness and low weight is needed. Sandwich panel roofing is a composite and façade cladding material produced by offering polyurethane injection in varying thicknesses in between the aluminum plate or galvanized sheet. It improves the aesthetic appearance of a construction. These panels have a soft core that is sandwiched between the two outer layers. When the core is added, the bending stiffness is increased without putting any heavyweight. 

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So, here are the reasons why you must choose installing a sandwich panel:

 Sandwich panels make construction faster: 

When you use sandwich panels, the construction process gets less complicated, cheaper, and happens quickly. These panels are finished to perfection and are suitable for seamless and hassle-free installation. Considering the present construction market, working time plays a significant role in the process of cost optimization. The faster the structure is completed, the lower the construction service cost. Faster completion of structure also improves the ROI for commercial projects. 

 

Choose the core – flexibility:

Sandwich panels are available in three variants, and each of them uses a panel core. So, the cores are usually made of polyurethane, mineral wool, and EPS. Polyurethane is the most common type of thermal insulation material available in the market. When this core is used, the sandwich panels have better insulation, reducing the heating costs for the projects. These panels also save space inside the construction. The material has a low density, which simplifies the installation process. 

Panels having a mineral wool core offer efficient soundproofing and fire-resistance, thus providing a lot of safety. Panels with EPS core are the oldest and considered a low-budget solution and are used in construction where there is no strict requirement of thermal insulation and fire resistance. 

 

Colorful panels add to the aesthetics:

Aesthetics play a significant role in constructing business places like a warehouse, car showroom, store, manufacturing unit, and more. Therefore, TSSC design sandwich panels of different colors that look attractive and have a touch of modernism. 

The surface of the panel is non-porous; this makes it easier to clean. The coating materials are completely water-resistant so you can regularly clean to keep them shining for years. 

 

One manufacturer policy is ideal:

TSSC sandwich panels are available with a whole range of accessories; these include flashing, all types of fasteners for fitting to any substrate. You can also choose from a wide range of gaskets and seals to ensure the right sealing of partitions. When investing in sandwich panels, you can also look for proper light access; sometimes small polyester windows are available with flashings. These structures can be freely arranged so the building can be designed with gates and windows wherever needed. When you come to TSSC for roofing and cladding solutions, we offer you entirely. 

Sandwich panel structures can be freely arranged. The material is easy to process, so buildings can be designed with windows and gates wherever required.

Sandwich panels are popular for its versatile application, and TSSC in UAE is one of the biggest manufacturers of insulated wall and roof panel systems. Our panels are affordable and low on maintenance. Visit our website for more information, request a quote. 

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