Why You Should Use Sandwich PUF Panels?

Introduction

Sandwich PUF Panels are being used more frequently in the realm of modern building and cold storage solutions. These polyurethane foam panels, also known as PUF panels or Polyurethane Foam Panels, provide a flexible and effective solution for a variety of applications, notably in cold storage facilities. TSSC is a well-known brand in the market that offers premium Sandwich PUF Panels. The benefits of employing a Sandwich PUF panel for cold storage for your construction and cold storage needs will be discussed in this blog.

Outstanding Thermal Insulation

When it comes to the PUF panel for cold storage, keeping the temperature steady and low is crucial to ensuring the quality and security of the kept items. Due to its remarkable thermal insulation qualities, sandwich PUF panels thrive in this area. These panels have a polyurethane foam core, which is well known for its excellent thermal performance.

Sandwich PUF panels provide superior thermal insulation and low thermal conductivity which helps to maintain the temperature within the cold storage facility. This not only maintains the quality of the products but also uses less energy over time, saving money.

Power Savings

The possibility for large energy savings is one of the most important benefits of adopting sandwich PUF panels for cold storage. The PUF panels from TSSC have remarkable thermal resistance and are designed to minimize thermal bridging. The PUF panels have continuous insulation throughout the wall surface, reducing heat loss or gain through these bridges and improving energy efficiency. For companies that run cold storage facilities, this energy-efficient insulation can significantly reduce energy consumption and result in long-term cost reductions that are considerable.

Long Lasting and Resilient

Construction of cold storage facilities must consider durability because of the fluctuations in temperature and the continual movement of items. Sandwich PUF Panels from TSSC are renowned for their durable design and endurance. They are made to endure the demands of cold storage conditions, guaranteeing that your facility will last for many years.

Installation simplicity

Sandwich PUF Panels’ simplicity of installation is another benefit. The panels are manufactured in a controlled environment setting and then brought to the job site. This drastically cuts down on-site labor and construction time, lowers costs and expedites project completion. PUF panels from TSSC are an efficient option for building projects including cold storage since they are designed for simple installation. The slip joint & camlock jointing system facilitates assembly and dismantling quickly, therefore, fewer workers or non-HVAC trained personnel are required. The jointing system also gives an aesthetic sense by hiding the joints. Steps to be followed in the installation of PUF panels is to determine the size of the cold room, calculate the surface area of the cold room, determine the thickness of the PUF panels required for the installation, and place the order PUF panels from TSSC.

Choices for Customization

Every cold storage facility is different, with particular needs and spatial limitations. Sandwich panels from TSSC may be customized in a variety of ways to match the precise needs of your project. Customization enables you to adapt the panels to the unique requirements of your cold storage facility, regardless of whether you need panels with particular dimensions, distinct thicknesses, or alternative finishes.

Resistance to Moisture and Corrosion

To stop mold and germs from growing, PUF panels for cold storage facilities must maintain a dry, clean atmosphere. Sandwich PUF Panels from TSSC are created to be moisture-resistant, guaranteeing that they maintain outstanding condition even in areas with high relative humidity levels. These panels are also corrosion-resistant, which makes them perfect for cold storage facilities with variable humidity and temperature.

Fire Protection

Any building project must prioritize safety. Sandwich PUF Panels from TSSC are created with fire safety in mind. They have good fire-retardant qualities that, in emergencies, can aid in containing and reducing the spread of fire. In cold storage facilities where the storage of delicate commodities is practiced, this additional degree of security is crucial.

Environmentally responsible

Construction and building materials are increasingly focusing on sustainability. Sandwich PUF panel for cold storage are eco-friendly since they have less influence on the environment. They utilize less energy, which lowers the greenhouse gas emissions brought on by heating and cooling. These panels may be recycled, which helps the building sector become more environmentally friendly.

Cost-Saving Approach

Sandwich PUF Panels’ long-term cost-effectiveness becomes clear. Over the course of your cold storage facility’s life, lower operating expenses will result from energy savings, longevity, and minimal maintenance requirements. The dedication to quality guarantees that your investment in PUF panels for cold storage will pay off in terms of effectiveness and cost savings.

Applications for Cold Storage with Flexibility

Sandwich PUF Panels provide flexibility in applications for cold storage. They may be used for a variety of things, such as blast freezers, walk-in coolers, refrigerated warehouses, and refrigerated trucks. These panels may be tailored to the precise temperature needs of your application, whether you are storing perishable commodities, frozen goods, or medications.

This adaptability includes both new PUF cold storage facility development and refurbishment and extension of existing ones. PUF panels are flexible, making them a good option for a variety of cold storage solutions.

Conclusion

It makes sense to utilize Sandwich PUF Panels from the TSSC when building PUF panels for cold storage facilities. In addition to effective thermal insulation, these panels also save energy and are simple to install. They offer moisture and corrosion resistance and can be tailored to your project’s exact needs. Sandwich PUF panels are also cost-effective in the long run and ecologically benign. Sandwich PUF panels are a great choice for cold storage facilities needing dependable and effective insulation, and they are supported by the TSSC’s reputation for providing high-quality building materials.

Get introduced to the ISOWall and EASYWall sandwich panels by TSSC

Building and construction companies in the UAE have shifted to modern techniques. This has helped to save time and add durability to the construction. Sandwich panel is a part of new construction techniques that have a lot of benefits. The panels protect the building from harsh weather conditions and offer insulation benefits. The name sandwich has been given for its real sandwich-like structure. There are two metal sheets on the two sides and core material in the middle. The core can be made of different materials but all of them have insulation properties. Sandwich panels in UAE are used ideally for walling, roofing and cladding. 

The temperature is harsh and extreme in the UAE, where insulation is an important factor. TSSC’s panels offer solid heat, fire and sound insulation. TSSC’s ribbed and flat roof panels take a shorter duration to complete the construction. These panels come in three layers which include an inner and outer sheet and an insulated core. You can choose the core material among PUR, PIR, EPS and mineral wool. The insulated sandwich panels have hidden fix joints for seamless horizontal and vertical installation. TSSC sandwich panels have an assembling and dismantling procedure. The lightweight panels allow faster transportation and low maintenance. Book a yearly maintenance schedule with our experts. 

Get introduced to the ISOwall sandwich panels 

Are you looking for an insulated roof panel in UAE? TSSC designs economical ribbed and flat roof panels. These engage shorter construction duration for construction having solid insulation requirements. TSSC has invented a unique and reasonable solution for developers and contractors. 

TSSC’s Isowall sandwich panels in UAE are used for commercial construction. The panels have a hidden fixing joint system that is used where hygiene and insulation are important. These ISO panels are available with Rockwool or PIR insulation which offers sound insulation and fire resistance. All TSSC panels are quality-tested because we have clients of all sizes and interested customers of all types.

The panels go through a quality check before the panels are shipped to the site. 

EASYWall by TSSC Group – a renowned brand

TSSC Group in the UAE is an ISO 9001 company offering premium quality insulated panels and construction supplies. We have been in this business for more than 50 years. 

TSSC is one of the leaders in manufacturing lightweight insulated panels. We also have the EASY WALL panels made of lightweight concrete with an expandable polystyrene core. This system is durable and is engineered for all types of insulation. Our systems are tested and approved by international and local bodies. 

Discuss your project with the experts

Our panels are used in cold storage and warehouses. The company is the largest manufacturer in the UAE. We have a huge team looking into your requirements. TSSC believes that one solution does not fit all, and this is why we customize accordingly. TSSC panels are available to customers in ready-to-assemble packs. Please discuss your project with us for a bespoke solution. We have a team to manage your project right from planning to implementation. 

Final words

Are you interested in an insulated roof panel in the UAE? Book a free consultation! Get all your queries answered.

TSSC insulated panels – The use of insulated mineral wool as a core in sandwich panels

Mineral wool is an inorganic and non-metallic product that is manufactured from a mixture of raw materials. This mix comprises silica or stone, heated to a very high temperature until they are molten. The stone or glass in molten form is spun and is formed into a fibrous flexible mat for processing into final finishing products. The heat, fire, and sound properties of mineral wool originate from the mat of fibers that hinder air movement. 

Mineral wool is a versatile material and can be made of various densities. Also, the panels have different properties and are available in varying shapes. 

Thermal insulation

The thermal performance of mineral wool is due to convection inhibition by setting up the air on the material’s open-cell and woolly matrix. The conduction lowers because there is not much solid material to offer pathways and the static air that is trapped has low thermal conductivity. The heat transfer reduces because the material acts as a barrier to radiative procedures. 

Acoustic material

Porous materials like mineral wool function to control and decrease the noise by allowing air movement into the material. The instabilities of the air molecules that form the sound waves move into the mineral wool. Here, friction between air particles and the material’s narrow airways causes sound energy to be dissolute as heat. 

Invest in TSSC mineral wool

The mineral wool panel is known for insulation that restricts heat transfer with the help of building envelopes. There is not much requirement for cooling and heating energy. A mineral wool panel sandwiched between the concrete panels improves the walls, floors, and insulation roof. It is non-combustible, so it offers fire protection and safety. Now mineral wool is available at the TSSC store in improved versions. 

The use of mineral wool to make up the core in sandwich panels 

Sandwich panels are used to construct roofs and walls of buildings and build enclosures of commercial equipment, and air conditioning devices…etc. The sandwich panels are made in a continuous procedure of joining the core with lining, mostly metal plates. The Sandwich panel, as the name suggests, is made of several layers. The metal lining shields against various weather conditions and also renders decorative functions. They start showing their insulating properties when exposed to snow, steam, moisture, chemicals, and other extreme conditions. 

Sandwich panels have an insulating core that is made of mineral wool. The core can also be made of PUR, IPR, EPS boards to guarantee the required degree of insulation. When the sandwich panels are joined with the lining, it protects against extreme environmental and climatic conditions. 

Testing the insulated panels 

Reap a lot of benefits using TSSC sandwich panels in the building walls. The sandwich panel’s huge load-bearing capacity is due to the firm bonded connection between the mineral wool core and the cover faces. The adhesive bond must be tested for its reliability. Peel testing is done at a continuous angle of 90 degrees. 

TSSC solutions in the MIddle East

TSSC has over 40 years of experience in manufacturing and customizing building solutions in the UAE and all-over Middle East. Have a project ready that you need to discuss with us? Call us or email us for a consultation.

TSSC sandwich panels in Dubai offer fantastic insulation – The core plays an important role

A sandwich panel is used to clad the roofs and walls of buildings. Each panel comprises of a core made of thermo-insulating material. The two sides are shielded with metal which protects the core. The panels are attached to a metal frame. The structural forces are endured by the carrier frame or steel framework. 

The importance of the core in sandwich panels 

The core material differentiates the types of panels. Some of the readily available core materials are EPS, PIR, PUR, and mineral wool. The materials have different thermal insulating and sound insulating performance, which also varies in weight and fire resistivity. 

There has been a lot of advancement in construction technologies. This is why more building companies in the Middle East rely on sandwich panels for better insulation. All manufacturing teams in the Middle East do not possess similar skills. TSSC Group has operated for more than forty years to have an excellent reputation for offering advanced and timely solutions.  Sandwich panels in Dubai are extremely popular as they have several benefits.

Total construction time

A construction that is being set up following the traditional building process could take longer to complete. But the same construction that uses stud partitions could take a month or a little more than that to complete. Stud partition construction is assembled and not built. The workload gets lighter. The pre-built structural parts and cladding components are brought to the site. The assembling process is smooth and completed by experts. The biggest advantage is that there is no waiting for the building shell to shed off excessive humidity. 

The time is very important when the cost factor is considered; the ROI is affected. The sooner a commercial construction is completed, the sooner you can think of achieving ROI. 

The process involved in the construction

In most sectors, the building requirements play a critical role in the whole project. Stud partitioning is a dry process. It requires no water for the building materials. So, it involves only assembling and fixing the cladding with the screws. The cladding is the sandwich panels. In comparison, traditional methods use wet processes. Water is necessary for concrete mixing, bricklaying, and plastering. The modern method is extremely beneficial for industries that require controlled moisture levels like wood processing, pharmaceuticals, commercial kitchens, grow rooms, etc. 

The cost factor discussed

The cost of sandwich panels in Dubai depends on the entire product thickness and the insulating core. The EPS core is an ideal budget option. But sandwich panels having the PIR core gives a long-term performance with improved thermal conductivity. TSSC is a large manufacturer; we have many clients as we can offer affordable solutions. 

The uses of TSSC sandwich panels 

TSSC sandwich panels are used in warehouses, logistic hubs, cold storage, sports facilities, shopping malls, office and manufacturing buildings. We are talking about sandwich panels for cold storage in this blog because of their popularity in the UAE. Cold storages follow a complex construction process. TSSC sandwich panels offer the highest degree of thermal insulation, which is higher than façade panels.

TSSC can also customize an insulated lightweight partition wall panel for you. Do you wish to discuss your project requirement with our experts? Reach the TSSC team online, and we shall offer consultation.

How important is it to insulate the roof with sandwich panel roofing?

Roof insulation is essential for any construction, be it commercial or residential. However, the quality of insulation depends on the developer’s choice of materials. Insulation is crucial, and for that roof panel system in the UAE is installed. If you are wondering why you need to opt for room insulation in the Middle East, it’s because adequate insulation protects the building from extreme temperature. If you run a storeroom or inventory, you need to maintain a specific indoor environment that will not be affected by climatic changes, and the room panelling system helps to achieve that. 

Significance of roof panel system:

If you install sandwich roof panels in the UAE, it offers a kind of sturdiness and durability that can withstand moisture and storm. The primary reason is the room panels are made by the materials that are waterproof. You will get such panels at TSSC which is a trusted manufacturer of sandwich panels. If you are looking for complete protection, that is the place you need to go for. Let’s dig into their material-

 

The sandwich panel roofing in the UAE has multiple layers- there is a core part, and the core is protected by two metal sheets. The core part is intense; the design is similar to a sandwich. The core requires protection because it is delicate and light in weight. The panels are like façade, and it is used for cladding. To give it a thickness to a certain extent polyurethane infusion is given. Besides that, polyurethane foam, or fibreglass is also used to provide a consolidation. 

 

Significant usage of such panels 

In the Middle East, you will find many of the constructions are using sandwich panels. Name any development, and you will find these panels as the prime protector of the roof. It is used in cold storage, sports centres, shopping malls, production units, etc. the best part of this sandwich roof panel is, it is easy to install. The panels are designed and manufactured in a factory, and it is installed in the site which takes 7 to 8 hours. A local contractor can install the panels; it is that much easier. 

 

As the panels are produced at a particular place, so it does not produce much environmental waste. Insulation means it does not only protect a building from frivolous climate but also prevent sound. The panels are lightweight so they are easily movable and the advanced technology offers an impressive rigidity. 

 

The fabricator like TSSC Group offers safe transportation of the panels to the site. They have quite a rich customer base as they are the manufacturer of the panels they offer necessary customization of the panels. In order to manufacture the panels under one roof, they use advanced technology. The room panel is energy efficient as they can stop 35% of heat from penetration. So, you can save your utility bill and invest in the composite panel is considered a one-time investment. Once you invest in it, the durability will give you the return on investment.