The advantages of prefabricated modular buildings – TSSC offers custom solutions

The construction industry well accepts prefabricated modular buildings. They come with many benefits, including cost-effectiveness, safe to use, faster to build, and the most significant alternative to traditional construction. When you opt for modular buildings, you can save almost half of your occupancy and time. So, if you are already planning a custom-building project, it could be a prefab modular construction. 

 

By choosing modular buildings, you can save 50% of your occupancy and time. These buildings are manufactured and assembled inside the factory premises with a controlled environment; then, every module is set up one by one correctly. The assembly line process is used, and it all initiates with building the frame then the process ends with building the inner space and exterior. The modules are then transported to the construction site; the transportation process is simpler. Once it reaches the construction site, they are assembled to form a building. Modular buildings have a particular benefit, the overlapping of onsite and off-site construction process overlaps. 

TSSC are the leaders in manufacturing and designing prefabricated buildings for commercial and residential purposes. We function in the Middle East, in the UAE, and we have successfully delivered so many prefab buildings for various uses. We have an expert team and implement modern techniques. We build office units, camps, labor accommodation spaces, storage spaces, dining areas, and portable cabins. We convert containers that allow hassle-free transportation and are useful in constructing high-rises. TSSC’s Flatpack modular units enable easy transportation. 

Our prefab structures are incredibly light-weight, energy-efficient, and use sturdy steel frames; they take the least time to erect, weather-resistant, anti-termite treated, and have an elegant look. We use light gauge steel for building prefab buildings; we also have a team that offers installation service. TSSC also has advanced shelters for telecommunications and for storing electrical equipment. 

There is something special about the foundation of prefab modular buildings. The foundation plays a significant role; there are two types: the grade and raised foundation. The raised foundation is ideal for permanent and temporary modular buildings. Here, the modules are placed on the concrete blocks. The structure can be disassembled without much effort, and there is no need for a crane to put the completed modules in the ultimate assembling process. 

Now, the grade foundation is the most common, and it is done by placing a foundation wall surrounding the perimeter of the building. This type of foundation is suitable for constructing the basement for buildings. The experts need to set all the modules using a crane in the final assembling step for using an on-grade foundation. 

Once the onsite procedures and preparations are complete, our experts install the building. There is a particular kind of order to deliver and stage the modules to maintain the assembling process’s efficiency and smoothness. We use a crane to put the foundation; also, the building components are attached. During this time, the interior and exterior are completed, we also connect the utility. 

TSSC has set up any prefab homes successfully in the UAE, and we have a list of so many satisfied customers. We are the pioneers in offering insulated panels, building materials, and construction supplies. If you plan to invest in a prefab home, we give you options to choose from many attractive finishes and insulating materials. 

Please discuss your project requirements with us we ensure lower cost and higher ROI. Call us today. 

 

TSSC manufacturing sandwich panels for cold storages and warehouses

Cold storages require solid thermal insulation, and this is why sandwich panels are used. These panels have a core that is made from polyurethane for better insulation. You can think of increasing it as you keep on adding thickness to the sandwich panels. The Middle East has extreme weather conditions, the days are very hot, and the nights are cooler. This is why there is a massive demand for these insulated panels. 

 
Sandwich panels for cold storage possess a consistent style of construction. Sturdy polyurethane foam is used at a very high density, and it remains in the center. Also, there are two exterior layers having cladding of galvanized steel. TSSC in the UAE manufactures high-quality sandwich panels that offer the ultimate thermal insulation, apt for refrigerated rooms and cold storages. Our sandwich panels are used across industries, including food, pharmaceuticals, health, chemists, beverages, flowers, and more. Our panels efficiently control the cooling and the heating, which proves to be very energy efficient. Its air-tight prevents heat; also, the sandwich panels are the perfect solution for cold storages. You can consider it a sound investment.   

Do you have your cold storage or warehouse in the UAE and decided to install sandwich panels? Do not worry because TSSC delivers it directly to your doorstep. Our solutions include catering to industries that include logistics, food processing, and distribution, beverages, pharma, etc.  

 

Are you looking for a sleek and portable solution?

You could invest in a walk-in-freezer which looks almost like a Walk-in cold room? These freezers can function efficiently at very low temperatures, between -18C to -22C. The units can maintain an even temperature that proves to be beneficial in storing products for months in hygienic and healthy conditions. 

We also have skid-mounted ones that are portable and are installed upon mobile units; you can name it as mobile refrigerating systems. You can easily lift the structure using a crane or a flatbed truck, which is very simple to use for offshore applications. The unit’s base is made of steel, and this offers ample durability and mobility. We have the latest invention, its TSSC’s pre-insulated HVAC ductwork. Our expert engineers have used the most innovative technology while creating this solution. We use PIR and PUR; the outer layers are made of aluminum sheets. 

If you are looking for insulated panels and get in touch with TSSC, we are the most prominent manufacturers of insulated panels used mainly for various applications. We offer high-quality warehouse sandwich panels that are ideal for installing in your warehouse. We offer customized solutions based on client requirements. We believe that there is no one solution for all; every requirement is different. 

TSSC has a vast customer base, and we have so many satisfied customers for more than the past four decades. We are the leaders in manufacturing building and construction supplies in the UAE. If you have a cold storage or warehouse and wish to install insulating panels, discuss your requirements. Do send us your needs and we have a solution for you. 

 

Modern truck refrigerated trucks by TSSC – A portable cooling solution

Cooling systems are very much preferred mainly by the food processing industry, but others need it and the pharma companies. Perishable items are stored at a higher temperature like milk items; this offers more freshness and produces lower waste. Big restaurants and hotels that have a huge catering service feel that it’s a challenge to keep food fresh and they have to store in bulk, imagine how much raw and packaged food items the supermarkets have to store. Here, having a proper cooling system to store this substantial amount is a must. 

We all have a refrigerator at home, but these commercial establishments find that space and the normal refrigerator temperature inefficient. This is where commercial cooling systems come into play. It’s a mode of remote condensing that operates with a vapor-compression refrigeration system. There are proper segregations for storing food, medicines, beverages, flowers, etc. A special refrigerant is used for efficient cooling. Refrigerators do not have to be static; there are moving ones so that items do not perish during transportation. A refrigerated truck is a van that is designed to transport perishable items at a specific temperature. These trucks differ from normal insulated vans because the latter does not have cooling apparatus attached. At TSSC, we understand your requirements; we are the biggest truck body manufacturer in the UAE. We know the Middle East is famous for very high temperatures during the day time and for those items to be transported, a refrigerated truck is mandatory. There are so many things carried in refrigerated trucks like flowers, honey bees, flu vaccines, medicines, penguins, perfumes, and lipsticks. 

The majority think that refrigeration systems create cold, but it is all about the heat energy that is absent. The heat is removed to create the cold conditions. A self-contained atmosphere is designed in a portable commercial refrigerator by insulating a compartment and then adding a seal to it. This insulation is made from polymer foam with a high density, and this polymer is also more durable. There is insulation, and there is also a seal around the door that gives a heat-tight atmosphere. We use an efficient refrigeration system with a simple mode of operation where three mechanisms function: a compressor, a condenser, and an evaporator. 

The primary function of a refrigerated truck is to keep food fresh by maintaining health standards. If food is preserved in this way, there is no growth of bacteria. These vehicles are used to ensure that the efficiency of drugs is maintained because they have a requirement of a particular temperature. 

TSSC has a lot of clients all with their various requirements. They require oversize freezers and refrigeration units, and we have experts with whom you can consult about your requirements. We have multiple units for your space and ventilation needs. It has been more than four decades to design modern and energy-efficient insulated truck bodies for our clients in the UAE. We are renowned as one of the most successful refrigerated truck body manufacturers in the UAE. Please discuss your project with us, request a quote.

 

Aluminium composite panels – What all you need to know before purchasing

Aluminium Composite panels or ACP are also called sandwich panels. It’s a composite material where thermoplastic polythene is used as a core, and also, there is a fire-resistant core, both sandwiched in the middle of two aluminum sheets. Polythene is not fire-resistant; thus, it can spread the fire. So, it’s essential that you have to ensure that the core material is fire resistant before ordering.

 

Construction projects are divided into 3 types: A, B, and C; you have to buy panels based on the type of project you have. Type A is extremely fire-resistant, and it covers buildings taller than 4 floors. Type B is for 3 storeyed buildings, and Type C has the least amount of fire-resistivity, and here one or two-storeyed construction is used. In the UAE, a non-compliant aluminum composite panel having polythene core is not used. TSSC manufactures insulated panels that are resistant to fire. Aluminum sheets can be coated with polyvinylidene fluoride or fluoropolymer resin, or it could be polyester paint. The normal thickness available in these panels is 3mm, 4mm, and 6 mm. We also provide customized sizes to our clients. 

Aluminum composite panels are used for external cladding for facades of buildings for canopy shopfronts, signage, hotels, and bars, shopping malls, offices, commercial buildings, etc. It is also used in interiors like wall coverings, cupboards, false ceiling, table-top, modular kitchen, wardrobe, etc. It’s also heavily used in the aircraft industry where weight saving and mechanical performance plays a critical role. 

Wall cladding is a very modern trend, and the construction industry in the UAE swears by it. It refers to an insulated covering that is used on material for offering protection and a decorative look. It gives stability to the interiors against harsh weather conditions. There are different types of cladding available in the market, like tiles, glass, brick cladding, fiber, cement boards, aluminum composite panels, etc. An aluminum composite panel is very widely used as cladding materials, it’s extremely flexible and lightweight and also easy to install.  

These composite panels are manufactured from two aluminum sheets that are well bonded to a non-aluminum core. We manufacture the core from thermoplastic that is non-combustible. This core has excellent insulating properties. The product has a smooth finish and comes in different colors and designs. 

Properties of aluminium composite panel:

  • Lightweight panels – These panels have low density and can be easily installed. 
  • Thermal insulation – The panels have excellent thermal insulation.
  • Earthquake resistant – The panels do not tend to fall while shaking. 
  • Water-resistant – To prevent the panels from becoming weak against humidity and rain, adequate waterproofing needs to be done. 
  • Cleaning and maintenance – Our panels are easy to clean and demand low maintenance. Dust the panels periodically for regular maintenance. 
  • Durability – The panels are incredibly durable, and can be replaced every 20 years. 

TSSC is one of the largest aluminum composite panel manufacturers in the UAE. We are an ISO 9001 certified company manufacturing building materials and construction supplies in the Middle East.

 

The high amount of insulation and cost-reduction offered by lightweight concrete panels

TSSC lightweight concrete panels are formed from foaming concrete, with synthetic fibers and additives. The panels have tongues and grooves on the four sides for easier and faster installation. There is very little amount of mortar needed, so debris and dust would be minimized during the installation process. This is why you do not need to conduct lengthy cleaning, thus saving the cost of construction due to minimal requirement of laborers. Our panels have brilliant physical properties, sound insulation, and high heat. The concrete panels are also waterproof, lightweight, and fireproof with high weight. The panels are produced using steel grid reinforcement, which gives a lot of safety and mechanical properties. TSSC concrete panels are an excellent choice for walls, ceilings, floors, houses, offices and reduce the time of construction.

 

Features of lightweight concrete panels

Speedy construction and savings in labor costs – You can imagine how fast the process can be when we tell you that 3 of our workers can construct a 15m square wall in just an hour almost. 

Easy installation – Communication cables and electric pipelines can be installed faster, cheaper, and more accessible. 

Saving of mortar – The amount of mortar required for work is only 20-25% compared to bricks and almost 50% when compared to ACC and CLC blocks. 

Energy savings – TSSC wall panels are used in high-rise buildings. It helps in saving energy bills by reducing the heating and air-conditioning costs due to excellent insulation. 

Environment friendly – Our product is environmentally friendly and an initiative to protect the environment. This process eliminates the CO2 that is emitted from clay brick production, which brings climate change. 

You can also call it a mineral wool panel since mineral wool is used for insulation. Mineral wool is made by melting basalt stone and slag that is recycled from steel mills; it is then spun into the fiber, again formed into boards and batts.

Mineral wool is known for excellent thermal insulation, which helps in restricting the heat transfer via the building envelopes. This reduces the demand for heating and cooling energy. The result is there is a year-long comfort inside. This mineral wool in-between the concrete panels improves the floors, walls, and roofs’ acoustic insulation. This material is non-combustible, so it offers in-built fire protection and contributes to fire safety. Mineral wool was here for decades, but now it’s making a comeback in improved versions. 

When you use concrete panels, the investor can save a lot and enormous can-do profits. There are more cost savings due to the early completion of the project and savings in foundation cost. 

TSSC concrete panels are mainly used for constructing walls that do not bear any load. Concrete panels having a thickness of 100mm are used for inner partitions, and those that are 150/200mm thick are for the outer walls. We have high-density panels for load-bearing, used for houses having 1-2 floors. The panels are also used in hospitals, warehouses, schools, industrial buildings, high-rise buildings, and moderate to low budget housing projects.