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TSSC offering wall panel systems – knowing more about Lightweight cement wall

Lightweight concrete is a kind of concrete that includes an expanding agent; it increases the mixing volume while offering different qualities like lesser dead weight. Lightweight panels are used in prefabricated constructions in erecting various structures. The specialties of lightweight concrete are low density and better thermal conductivity. Lightweight concrete can be either lightweight aggregate concrete, autoclaved aerated concrete, or foamed concrete. These lightweight blocks are efficiently used in building construction. 

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Lightweight blocks can be formed using various types of lightweight aggregates. These originate either from natural materials, thermal treatment of raw materials like slate, clay, or shale, industrial by-products, or processing of the industrial by-products. 

 

What is foamed concrete?

This type of concrete has low-density and is highly workable, integrating up to 75% dragged air. It is usually self-compacting, self-leveling, and can also be pumped. Foamed concrete is generally used for filling up the extra voids like disused fuel tanks, pipelines, sewer systems, and culverts. Adequate thermal insulation properties make foamed concrete suitable for insulation on concrete roofs, filling under-floor voids and sub-screeds. 

 

The benefits of lightweight concrete: 

Lightweight aggregate concrete is used for structural applications; the strength is equal to that of normal concrete. The benefits of lightweight aggregate include:

  • Better thermal properties.
  • More fire-resistance 
  • Reduction in propping and foam work
  • Savings in transportation and handling of the precast units on the site. 
  • Reducing the dead loads, saving in foundations. 

 
Lightweight concrete explained:

The lighter the concrete, the more the differences in the properties of concrete. The ultimate strains, tensile strength, and shear strengths are lower than normal-weight concrete, having the same cylinder strength. This concrete also have lesser stiffness than the normal stability of concrete. Shrinkage and creep for lightweight concrete are pretty high compared to the normal weight of concrete. This is considered while designing the structure. 

Batching of concrete is usually done from ready-made mixed concrete manufacturers. The concrete can be placed easily by a chute or skip. You can get pumping lightweight concrete, but you also need to take a lot of care that the concrete mix is not separated. If it’s a pumpable mix, you can use natural sand. When over vibration is applied to a lightweight cement wall, it causes segregation.   

TSSC – the leaders in the UAE:

TSSC insulated panels offer a lot of value in the building sector, assisting the contractors, builders, developers, and consultants to meet the requirements. Our concrete blocks help investors save a lot of money; this helps to generate profits. The project is completed before time, and it helps to keep the construction costs low. The foundation cost is reduced, and this helps to generate more ROI.

 

When you look for insulated panels in the UAE, get in touch with TSSC. We have more than four decades of experience in manufacturing wall panel systems. Our modern panels are made from the finest quality material, offering the best value to construction projects, proving beneficial to contractors, builders, developers, and consultants.

Have a discussion with us related to your project, request a quote.

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Earn better ROI in the construction project by investing in installing lightweight concrete panels

Lightweight concrete panels are used in prefab constructions in erecting various structures. These panels’ most significant advantage is its light-weightness. Thus, many builders prefer these panels. When you compare these to traditional panels, the former has lesser density. In 1917, the lightweight panels were first used, and the American Fleet Corporation also built ships with the help of these blocks. The ships are known for immense strength and durability. Now, most construction sites prefer using these panels.

 

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The benefits of lightweight concrete panels:

Are you wondering how beneficial are these lightweight blocks? Take a look at the benefits of these concrete blocks:

  •   It is very easy to install lightweight concrete panels.
  •   The tools needed for installation are very simple.
  •   The panels offer better thermal insulation.
  •   Affordable and environment-friendly solutions.
  •   The surface finishing is very flexible.
  •   Cutting and shaping can be done very easily and quickly.
  •   These lightweight panels can be disassembled very easily and reassembled faster.
  •   Indirect and direct cost savings.
  •   These concrete blocks are very durable; therefore, they can last for years.
  •   These panels have an excellent quality finish.
  •   Concrete panels are MEP friendly.
  •   They are resistant to fire, all weather conditions, sound, and other environmental factors.

 

TSSC insulated panels proving beneficial to the construction sector:

Are you looking for efficient Lightweight partition wall panels in the Middle East? TSSC is a very renowned manufacturer of lightweight blocks and Easywall is our brand. This is a partition system that is not able to bear any load. It’s the perfect alternative to block works, AAC, hollow blocks, and drywall. TSSC has come up with an innovative insulated wall system that offers immense value to the building sector.

The construction developers, builders, and consultants have embraced this solution. It makes the construction process easier and ideal for modern-day construction. Our panels are suitable for apartment buildings, homes, hotels, clinics, schools, offices, retail facilities, commercial facilities, and more. 

 

Incredibly lightweight panels:

These panels are made of calcium silicates, which include sandwich cement, ceramide, or polystyrene beads. The panels are incredibly lightweight, composite in nature, and are non-load bearing apt for flooring, roofing, and walling. These panels are so lightweight that a lot of clients do ask us about the reason. Yes, it depends on the right kind of mixture. This abrasive aggregate is light and usually made of roasted slate, shale, or expandable clay. These panels are made from a reinforcing steel grid, and this renders safety to the panels. The panels are suitable for ceilings, walls, houses, floors, and more. The total time taken for construction is very less, clients are impressed. The panels are also ideally used in warehouses, hospitals, industrial buildings, schools, and other building projects.

 

TSSC -manufacturing modern panels in UAE:

When you look for insulated panels in the Middle East, get in touch with TSSC. It has been more than four decades that we are manufacturing panels. Our modern panels are made from superior quality material, offering the best value to construction projects, proving to be beneficial to contractors, builders, developers, and consultants.

 

Best value for construction

Our panels offer a lot of value in the construction sector, helping contractors, builders, developers, and consultants to meet the requirements. Our concrete blocks help investors save a lot of money; this helps to generate profits. The project is completed before time, and it helps to keep costs. The foundation cost is reduced, and this helps to generate a better ROI.

 

Have a detailed discussion with us related to your project, request a quote

 

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Architects prefer Lightweight concrete blocks for faster construction

Various materials are used in constructing the exterior walls, which include brick, concrete, and wood. But recently, lightweight blocks are quite popular due to many reasons. These are usually made using lightweight expanded clay aggregate. This material has an immense load-bearing capacity and thermal insulation. Lightweight panels are mainly used in prefab structures; they have very low density compared to traditional panels. 

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The advantages of lightweight blocks: 

TSSC operates in the Middle East, and we manufacture lightweight concrete blocks under the brand name Easywall. Our blocks are non-load-bearing systems that are perfectly designed for partition, an alternative to AAC, block works, Drywall, and hollow blocks. Our partition system offers true value to the building sector. 

 

Take a look at the advantages of a lightweight partition wall panel:

 

  • Adequate thermal insulation.
  • The installation process is very easy and simple; not many tools are required for insulation.
  • Affordable and eco-friendly solutions.
  • Lightweight panels, ideal for easy assembling.
  • Cutting and shaping can be done very quickly. 
  • These blocks have an immensely flexible surface; the finishing is also quite flexible.
  • These concrete panels are long-lasting and durable.
  • TSSC concrete panels have a high-quality finish. 
  • The panels are MEP friendly.
  • Direct and indirect cost savings.
  • The lightweight panels are durable and long-lasting. 
  • The panels have immense resistance; they are resistant to sound, fire, and other climatic conditions.
  • Rapid re-assembling is possible. 
  • The lightweight nature is due to the mixture TSSC applies; our abrasive aggregate seems to have practically had no weight. These aggregates are composed of roasted slate, shale, or expandable clay. 

 

Non load bearing panels from TSSC:

Do you know how we manufacture these concrete blocks? The concrete panels are manufactured by attaching the panels. These are manufactured from calcium silicates like ceramide, sandwich, cement, or polystyrene beads. Our panels do not possess any load, suitable for projects including flooring, roofing, and walling. Concrete blocks are preferred by architects, mainly due to cost-effectiveness and environment friendliness. Our panels are perfect for constructing a basement, ceilings, floors, walls, and internal partitions. 

TSSC is the leading insulated panel and building materials manufacturer in the UAE. Our panels are very efficient and lightweight. It’s been more than four decades that we have been manufacturing panels. Our panels are superior and insulated, most suitable for modern-day construction. TSSC panels are manufactured by reinforcing steel grids, which adds more safety to the panels. Our lightweight blocks are most suited for the ceiling, walls, houses, offices, floors, and more. These are mainly used in warehouses, hospitals, commercial zones, and other building projects. 

Better ROI with TSSC:

Looking for value, better ROI? TSSC panels offer value to the building sector, including contractors, builders, developers, and consultants. Investors can save a lot when lightweight concrete blocks are used. The main reason is the project gets completed before its stipulated time. This helps in cost saving because the foundation expenses are reduced, and you can generate better ROI. 

Have a detailed discussion with us related to your project, request a quote.

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TSSC Easy wall panel systems – We are the leaders in manufacturing lightweight cement wall panels

Concrete is a very heavy building material, and there have been many experiments performed regarding this throughout the 20th century so that the weight could be decreased. But, in trial and error methods, its properties were being affected. But finally, during the 1920s and 1930s lightweight concrete was developed. 

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How are lightweight panels made?

Do you know how lightweight concrete is manufactured? These concrete panels are made by attaching two panels made of calcium silicates that look similar to a sandwich. These panels also contain cement, ceramsite, polystyrene beads. These panels are composite and are lightweight, non-load bearing panels mainly used for roofing, flooring, and walling. 

Lightweight panels about 80% less dense:

Prefabricated walls are manufactured using lightweight cement wall panels. These lightweight panels are used for different types of construction. A lot of contractors are showing interest in using these panels for modern-day building and construction. These panels are very much lightweight and made of concrete and about 80% less dense than usual concrete. 

 

Why is it ‘lightweight’?

Do you think why these are called ‘lightweight’ concrete panels? The mixture that is used is made of abrasive aggregate that is exceptionally lightweight. These aggregates are used primarily in structural concrete, mostly formed of shale, expandable clay, or slate (fire-roasted in a kiln). 

Lightweight cement wall panels have a number of benefits that are associated with its intrinsic properties and characteristics. Lightweight panels have an extremely low density, and the result of the low density is low conduction of heat. The material is excellent, water, and fire-resistant, also very simple to handle at the construction site without any heavy equipment. 

 Salient features of lightweight panels:

 Take a look at why contractors consider TSSC’s panels:

  • Faster construction
  • Low heat conductivity
  • Low density and higher strength
  • Good quality construction
  • Resistance against fire and sound insulation
  • Lower building costs
  • Superior-quality construction

 Easy Wall panels manufactured by TSSC:

TSSC in the UAE are the leaders in manufacturing insulated panels; our lightweight panels are used in the construction. We manufacture Easy Wall panels that have gained ample customer trust and appreciation. Our Easy wall panels are made from a fiber cement board, the composite core of the interior is made from light concrete formed from aggregates, additives, cement, and admixtures. We mix the materials so perfectly that it gives strength and rigidity. 

Certified panels from TSSC:

TSSC offers insulated panels in the form of single panels, cavity wall systems, and twin panels. Our panels are used in residential projects, commercial buildings, apartments, schools, and other construction sites. These panels are tested and internationally accredited by governing bodies. 

TSSC – Request for a quote:

We have been manufacturing panels for more than four decades, and those are perfect for modern construction. Our panels act as an aid to the developers and building contractors in meeting their requirements. Our efficient team designs and manufactures advanced construction supplies in the UAE. You can discuss your needs related to wall panel systems with us, come for a consultation, and request a quote. 

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Lightweight concrete panels by TSSC – Easy installation and hassle-free cleaning

The first use of lightweight cement panels dates back in 1917; the American Emergency Fleet Corporation has just built a few ships for the first time using this mixture. It was appreciated for performance and strength. Soon after, lightweight concrete was used in the construction sector to erect load-bearing walls, sewer systems, and bridges. 

 

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Incredibly light-weight concrete panels:

Concrete panels are made from foaming concrete, also having a mix of synthetic fibers and specific additives. These panels are incredibly lightweight, have grooves, and tongue on all four sides for faster and easier installation. During the installation process, very little debris is produced because a small amount of mortar is needed. This ensures that you do not have to spend hours cleaning. 

This saves the cost of hiring additional laborers. TSSC in the UAE are the leaders in manufacturing and lightweight concrete panels with unique physical properties; they are insulated, sound-proof, fireproof, and resists too much light. Our panels are manufactured using steel grid reinforcement; this makes our panels safe to use. Our lightweight panels are the right choice for ceilings, walls, houses, floors, offices, and the total time taken for the construction is also minimal.

Mineral wool used in lightweight concrete panels:

Do you know what mineral wool is? It’s a material used for unparalleled insulation manufactured by melting basalt and slag, a recycled product obtained from the steel manufacturing units. Then the material is spun into fibers, and again it is given the formation of batts and boards.

 

Mineral wool for better insulation:

The mineral wool restricts heat transfer through building envelopes; therefore, the demand for heating and cooling energy is reduced. The interior is very comfortable and the exterior weather of the temperature does not matter anymore. When mineral wool is placed between the concrete panels, the roofs’ insulation, walls, and floors are improved. 

  

Comparing lightweight concrete to traditional concrete, the former has a higher level of water content. When porous aggregate is used, the time taken to dry is increased. So, to deal with its issue, the aggregates are pre-soaked in water before adding to the cement. Lightweight concrete is very flexible and can be transported easily and needs the least support from materials like new concrete or steel. Therefore, the project is cost-effective. 

 

Less foundation cost, more ROI:

Using concrete panels, real estate investors can save a considerable amount of money; this helps you make profits. When the project is completed before time, it saves more costs. When the foundation cost is reduced, the ROI is higher. TSSC panels are used for erecting walls that are non-load bearing. The concrete panels have a total thickness of 100mm and are mainly used for the inner side partitions. The ones thicker, measuring about 150/200mm, are used for the exterior walls. Our panels have a high density mainly for load-bearing, used in buildings having 1 or 2 floors. These panels are used in warehouses, hospitals, industrial buildings, schools, high-rise buildings, and budget construction projects. 

Talk to our experts about your project, request for a quote. 
 

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