Invest in TSSC’s Easy Wall lightweight cement wall panels for an efficient construction

Lightweight concrete panels are used to manufacture prefabricated walls. These panels are now used in various types of construction. Do you know why contractors use these panels for modern construction? These are incredibly lightweight structures made of concrete, and the density is almost 80% lesser than traditional concrete. 

How is lightweight concrete made?

Concrete panels are manufactured by fixing two panels made of calcium silicates like a sandwich, ceramsite, polystyrene beads, or cement. These panels are very lightweight and are composite panels that do not bear any load used for flooring, roofing, and walling. If you are thinking about why it’s so light, the mixture is made of abrasive aggregate with a very low weight. Lightweight aggregates used in structural concrete are mostly composed of expandable clay, shale, or slate that is roasted on fire in a kiln to give it an acceptable form. 

Features of lightweight concrete panels

Now we are going to discuss some of the essential characteristics of these panels:

  • Lower thermal conductivity
  • High strength and very low density
  • Faster construction
  • Sound insulation and resistance against fire
  • Good quality construction
  • Low building costs

TSSC’s Easy Wall Panel

The Easy Wall panel is manufactured from a fiber cement board. The interior’s composite core material is made of lightweight concrete mix from aggregates, cement and additives, admixtures, and Expandable Polystyrene. The perfect combination of materials gives rigidity and strength. TSSC panels are sound and fire-resistant, also available in varying thicknesses. Some of the options are 75 mm, 100mm, 150 mm, 200 mm, 250 mm, and 300 mm. We offer single panels, cavity wall systems, twin panels, and insulated panels. Our panels are used in homes, apartments, hotels, schools, residential projects, clinics, offices, commercial buildings, retail facilities, and clinics. Our panels are approved by the Municipality of Dubai and also tested by bodies that are accredited internationally. 

The benefits of concrete wall panels

Here are the advantages of concrete wall panels, take a look:

  • Lightweight panels allow easy installation; a contractor needs simple tools for
  • installation.
  • Concrete panels are extremely durable and are long-lasting. 
  • Easy assembling due to lightweight nature
  • You can also reassemble it fast at any other location. 
  • The panels have excellent resistivity,its fireproof, soundproof, and can withstand all weather conditions. 
  • The surface is super flexible. 
  • Affordable and environment-friendly
  • The surface finishing is very flexible.
  • Shaping and cutting can be done easily
  •  The panels are very consistent and have a superior quality finish. 
  •  Offers excellent thermal insulation
  •  MEP friendly
  •  You can save cost (directly and indirectly)       

 

TSSC – The leader in the UAE

TSSC designs lightweight cement wall panels, and Easy Wall is our brand that customers have trusted for more than four decades. We manufacture high-quality insulated panels in the The Middle East, ideal for modern construction. Our panels offer unparalleled value to the building sector, aiding the contractors, developers, builders, and consultants to meet their requirements. We are dedicated to manufacturing building and construction supplies in the UAE. Please discuss your requirements with us, request a quote.

The high amount of insulation and cost-reduction offered by lightweight concrete panels

TSSC lightweight concrete panels are formed from foaming concrete, with synthetic fibers and additives. The panels have tongues and grooves on the four sides for easier and faster installation. There is very little amount of mortar needed, so debris and dust would be minimized during the installation process. This is why you do not need to conduct lengthy cleaning, thus saving the cost of construction due to minimal requirement of laborers. Our panels have brilliant physical properties, sound insulation, and high heat. The concrete panels are also waterproof, lightweight, and fireproof with high weight. The panels are produced using steel grid reinforcement, which gives a lot of safety and mechanical properties. TSSC concrete panels are an excellent choice for walls, ceilings, floors, houses, offices and reduce the time of construction.

 

Features of lightweight concrete panels

Speedy construction and savings in labor costs – You can imagine how fast the process can be when we tell you that 3 of our workers can construct a 15m square wall in just an hour almost. 

Easy installation – Communication cables and electric pipelines can be installed faster, cheaper, and more accessible. 

Saving of mortar – The amount of mortar required for work is only 20-25% compared to bricks and almost 50% when compared to ACC and CLC blocks. 

Energy savings – TSSC wall panels are used in high-rise buildings. It helps in saving energy bills by reducing the heating and air-conditioning costs due to excellent insulation. 

Environment friendly – Our product is environmentally friendly and an initiative to protect the environment. This process eliminates the CO2 that is emitted from clay brick production, which brings climate change. 

You can also call it a mineral wool panel since mineral wool is used for insulation. Mineral wool is made by melting basalt stone and slag that is recycled from steel mills; it is then spun into the fiber, again formed into boards and batts.

Mineral wool is known for excellent thermal insulation, which helps in restricting the heat transfer via the building envelopes. This reduces the demand for heating and cooling energy. The result is there is a year-long comfort inside. This mineral wool in-between the concrete panels improves the floors, walls, and roofs’ acoustic insulation. This material is non-combustible, so it offers in-built fire protection and contributes to fire safety. Mineral wool was here for decades, but now it’s making a comeback in improved versions. 

When you use concrete panels, the investor can save a lot and enormous can-do profits. There are more cost savings due to the early completion of the project and savings in foundation cost. 

TSSC concrete panels are mainly used for constructing walls that do not bear any load. Concrete panels having a thickness of 100mm are used for inner partitions, and those that are 150/200mm thick are for the outer walls. We have high-density panels for load-bearing, used for houses having 1-2 floors. The panels are also used in hospitals, warehouses, schools, industrial buildings, high-rise buildings, and moderate to low budget housing projects.

 

EASYWALL lightweight concrete panels from TSSC for a successful construction

Lightweight concrete panels are made by attaching two calcium silicate panels in the form of a sandwich with polystyrene beads and ceramsite or cement. These are lightweight, non-load-bearing composite panels used in roofing, walling, and flooring. The mixture is made of a lighter weight abrasive aggregate, but sometimes a part or entire finer aggregate could be lightweight. Lighter aggregates used in structural concrete are generally expandable shale, clay, or slate that have been set on fire inside a revolving kiln to make it porous. 

 
Lightweight concrete is used to manufacture prefab wall, to make it one unit. It’s been used in various constructions very successfully. The biggest reason to use these is to lessen the weight of the concrete structures. The density of lightweight concrete is almost 80% that of the usual concrete. Some of the characteristics of these panels are:

  • Low density and high strength
  • Lower thermal conductivity
  • Fire-resistance and sound insulation
  • Gives speedy construction
  • Better quality construction
  • Save construction costs

 
TSSC Group manufactures lightweight cement wall panels under the brand name Easywall, a non-load carrying partition wall system. It is used to replace block works, Drywall, AAC, hollow blocks, and externally. We are dedicated to manufacturing quality panels in the UAE, which are suitable for efficient and innovative construction. These panels offer unbelievable value to the construction sector, helping builders, developers, and consultants meet the demands of the present-day construction requirements.  

 

Advantages of concrete wall panels: 

  • The panel is lightweight which allows easy installation and simple tools are needed for the construction
  • The panels have an extended lifespan and are very durable
  • These are soundproof, fireproof, and soundproof. The panels have 4 hours of fire-resistant
  • Due to the lightweight nature, the panels can be assembled very quickly, and you can reassemble it again in any other location.
  • It’s an economical and very environmentally-friendly solution. 
  • The surface finishing is very flexible.
  • The panels have a high-quality finish and are consistent.
  • A solid thermal insulation
  • Ease of shaping and cutting
  • Indirect and direct cost saving
  • MEP friendly

 

The EASY WALL is a wall panel made using fiber cement board for panel facings. An interior composite core material of lightweight concrete mixture is made from Portland cement, aggregates, additives, and Expanded Polystyrene and admixtures. The right combination of materials offers strength and rigidity. Our panels are fire-rated and suit all the acoustic applications. The available thicknesses are 75mm, 100 mm, 150mm, 200mm, 250mm, and 300mm. The products include single panels, twin panels, cavity wall system, and insulated panels. These panels are used in:

  • Apartment buildings
  • Homes
  • Large-scale residential projects
  • Schools
  • Hotels
  • Offices
  • Clinics
  • Retail facilities
  • Commercial buildings

TSSC panels are approved by the Dubai Municipality, ADCD, and Dubai Civil Defence and are tested by internationally accredited testing bodies. 

We design the most exquisite insulated panels, and it has been more than four decades into manufacturing insulated panels. Quality is our priority; we do not compromise with the quality at all. Discuss your next project with us, request us for a quote.