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EASYWALL lightweight concrete panels from TSSC for a successful construction

Lightweight concrete panels are made by attaching two calcium silicate panels in the form of a sandwich with polystyrene beads and ceramsite or cement. These are lightweight, non-load-bearing composite panels used in roofing, walling, and flooring. The mixture is made of a lighter weight abrasive aggregate, but sometimes a part or entire finer aggregate could be lightweight. Lighter aggregates used in structural concrete are generally expandable shale, clay, or slate that have been set on fire inside a revolving kiln to make it porous. 

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Lightweight concrete is used to manufacture prefab wall, to make it one unit. It’s been used in various constructions very successfully. The biggest reason to use these is to lessen the weight of the concrete structures. The density of lightweight concrete is almost 80% that of the usual concrete. Some of the characteristics of these panels are:

  • Low density and high strength
  • Lower thermal conductivity
  • Fire-resistance and sound insulation
  • Gives speedy construction
  • Better quality construction
  • Save construction costs

 
TSSC Group manufactures lightweight cement wall panels under the brand name Easywall, a non-load carrying partition wall system. It is used to replace block works, Drywall, AAC, hollow blocks, and externally. We are dedicated to manufacturing quality panels in the UAE, which are suitable for efficient and innovative construction. These panels offer unbelievable value to the construction sector, helping builders, developers, and consultants meet the demands of the present-day construction requirements.  

 

Advantages of concrete wall panels: 

  • The panel is lightweight which allows easy installation and simple tools are needed for the construction
  • The panels have an extended lifespan and are very durable
  • These are soundproof, fireproof, and soundproof. The panels have 4 hours of fire-resistant
  • Due to the lightweight nature, the panels can be assembled very quickly, and you can reassemble it again in any other location.
  • It’s an economical and very environmentally-friendly solution. 
  • The surface finishing is very flexible.
  • The panels have a high-quality finish and are consistent.
  • A solid thermal insulation
  • Ease of shaping and cutting
  • Indirect and direct cost saving
  • MEP friendly

 

The EASY WALL is a wall panel made using fiber cement board for panel facings. An interior composite core material of lightweight concrete mixture is made from Portland cement, aggregates, additives, and Expanded Polystyrene and admixtures. The right combination of materials offers strength and rigidity. Our panels are fire-rated and suit all the acoustic applications. The available thicknesses are 75mm, 100 mm, 150mm, 200mm, 250mm, and 300mm. The products include single panels, twin panels, cavity wall system, and insulated panels. These panels are used in:

  • Apartment buildings
  • Homes
  • Large-scale residential projects
  • Schools
  • Hotels
  • Offices
  • Clinics
  • Retail facilities
  • Commercial buildings

TSSC panels are approved by the Dubai Municipality, ADCD, and Dubai Civil Defence and are tested by internationally accredited testing bodies. 

We design the most exquisite insulated panels, and it has been more than four decades into manufacturing insulated panels. Quality is our priority; we do not compromise with the quality at all. Discuss your next project with us, request us for a quote. 

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Discussing the advantages of precast panels in the field of construction

There is no wonder about the fact that the demand for precast panels is on the rise. This is the case primarily because these structures have several advantages.

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Thermal insulation:

All components of structural precast walls function together to offer a higher level of insulation. These are well-engineered, and the manufacturers use a mixture of EPS foam and concrete, which provides more insulation. A construction that is made of structural precast panels can reduce energy consumption by almost 30%. 

Faster installation:

Structural precast panels are more comfortable and quicker to install so that you can establish a more prominent footprint within a shorter period. When you receive these concrete panels at the construction site, these are already ready to install. If everything goes well, then an experienced team can install 20-30, 12-foot panels in one day. 

Higher sustainability: 

A building that uses precast wall panels will consume the least energy, but product life is the heart of sustainability. Concrete is being used since Roman times, and its durability would never cease to impress. This raw building material is sustainable; the materials used in it are cement, fine and coarse particles, and steel. 

Flexibility and viability:

Structural precast acts as a modular building cover; a present-day precast building has immense flexibility to be modified and expanded. Using these panels, you can add or take off pedestrian doors, add daylight options, and remove 75% of the wall. The design is very modular, and this allows entire repurposing of a precast building, where warehouses can turn into micro-breweries 

Sound and fire rating:

Prefabricated wall panels are sound-proof, also have a 2-4 hours fire rating. Concrete panels act as a barrier against fire; it is not combustible. These panels also stay intact during scorching chemical fires, and this is why a lot of warehouses use these panels as dividers to safeguard their goods in areas prone to fire hazards. 

Wind resistance and the capability of bearing load: 

Structural concrete panels are made of durable concrete and steel stand that is prestressed. These panels have compressive durability of almost 7000 PSI. You can put loads more than 100,000 pounds on these panels. When you install precast walls, you do not require columns or perimeter beams. The easiest is to tip up the panel, and the steel roof members get attached to the precast, which means your expense on steel would reduce. These panels can also protect from the storm, flying projectiles, tornadoes, and the high-speed wind blowing at 250 miles per hour. 

Commercial structure construction is a more significant responsibility, and a massive undertaking, and here, precast panels play a responsible role. If you have a project already in mind, discuss your requirements with TSSC Group in UAE. We are the largest manufacturer of insulated panels in and around the Middle East. We have been manufacturing and supplying quality building and construction materials to the construction industry for more than four decades. We boast of exception quality products and timely delivery, we have an excellent support team to attend all your queries. 

 

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The benefits of curtain walls – -TSSC manufacturing class-part wall panel systems

Curtain walls are structural essentials of construction; it acts as a divider between the interior and exterior setting of the building. It renders structural stability; thus, it plays an active role in load transmission. It transmits a load that is induced by the wind to the fundamental structure. 

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Types of curtain walls:

There are two types of curtain walls

Stick wall systems:

In this system, the fundamentals are installed piece by piece on the building structure. This wall system is popularly used for low-rise buildings. This system has a lot of flexibility and allows much space for onsite alterations. 

Unitized wall systems:

In this kind of system, the parts are pre-assembled inside the manufacturing unit. The size of the walls is directly proportional to the floor size and height. These systems are used in high rises and do not require external supports. During transportation, these wall systems need better and more extensive protection; thus, the shipping charges are higher. 

Advantages of curtain walls:

Curtain walls are common wall panel structures that are very commonly used in modern buildings. These can be made of glass, stone, or metal and have a whole lot of advantages. Take a look:

Keeping water and air out:

 These wall panel systems are efficient in preventing air and water infiltration, acting as insulators, and a buffer. The construction that uses curtain walls would be easier to maintain and will have more longevity due to the extra protective shield. 

Thermal efficiency:

Curtain walls enhance the thermal efficiency of construction when it is rightly glazed and treated. These panels can stabilize the inside temperature cutting down the operational costs of the construction. The extra glazing can reduce the UV rays, and this prevents the buildings from degrading. 

Fire resistivity:

Curtain walls are fire-resistant, these panels can slow down the spread of fire. It acts as a barrier and helps them to control the fire so that the fire is not spread across the building surface. 

A curtain wall looks sophisticated, clean, and has a unique appearance. These panels reflect contemporary design and are now used very popularly. 

Reduces the sway of a building: 

A curtain wall is not installed to render structural ability, but its effective in reducing the building’s sway. This gives more stability to the structure; the curtain wall can even pressure the architecture by emitting the kinetic force. This technology is beneficial for taller buildings. 

Final words:

The expense of a curtain wall installation depends on the kind of curtain wall you choose. We design the most useful, modern, and very affordable curtain wall systems. At TSSC, we are the experts in offering high-quality insulated wall systems in UAE. Our products are known for faster and easier installation. Contact us to learn more, discuss your next project with us. Request us for a free estimate. 

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Why are precast concrete panels being successfully used in the construction sector?

Precast walls are popularly used in mid-rise buildings such as motels, hotels, offices, hospitals, nursing homes, and apartments. These insulated wall panels offer a soundproof interior for single units and fire resistance for the building. These concrete panels are being used since the 20th century, but they have been widely used since 1960. Now it has undergone extensive modernization and is commonly used in the construction industry. Some precast panels are used as column covers, and some spread over many floors; it has height and is added in window openings. 

 

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The architect chooses the cladding material based on looks, offers details of performance and weatherproofing. The structural engineers then initiate the design process of the structure to support the cladding, assign connection points, and measure the consequences of structural movement on the cladding. TSSC, as a precast panel manufacturer, designs cladding for erection loads, connection details, mentioned loads, and offers for the performance, weatherproofing, and robustness of the cladding. Precast walls provide different colors, shapes, finishes, and textures. 

precast panels UAE

There are four types of precast panels that are used for building envelopes:

  • Curtain walls – These are standard cladding used for building envelopes. These panels do not shift the vertical loads and only encloses the space. These are designed to resist seismic forces, wind, and forces necessary to shift the weight of the concrete walls to the support. You can take off these units one by one if needed. 

 

  • Load-bearing walls –  These units offer resistance and transport load from different elements. It cannot be taken off without hindering the stability and strength of the building. 

 

  • Shear wall panels – These are functional in providing load resisting laterally when united with the diaphragm action of the floor structure. The efficiency of these panels hugely depends on the connections between them. 

 

  • Formwork for cast-in-place concrete –  Sometimes, the precast panels in UAE are used as formwork for cast-in-place concrete. Here, the panels act as the foam offering a lot of aesthetics to the system. The cast-in-place provides the structural constituent of the system.
     

Now, take a look at the benefits of precast walls:

Thermal insulation – All the elements of this panel function together to offer a higher level of insulation. A building made of precast concrete can lower energy consumption by almost 30%.

Faster installation: When precast panels are transported to the site, they are ready to install, and the process can happen quickly. For instance, an experienced team like ours can install 20-30 panels that measure 12 feet in a single day. 

Fire and sound resistance – These panels act as a barrier of fire and sound. The panels are capable of offering 2-4 hours fire rating; these are also not affected by chemical fires. 

 

Offers wind resistance and can bear loads – The panels are capable of resisting the forces of the wind. The structural panels are made of steel strand that is pre-stressed and durable concrete so it can easily bear a load of a building.  

 

AT TSSC, we construct precast panels in UAE with care and run a quality check before supplying to the market. These panels require maintenance, the sealant in the joints needs to be taken care of and also protection systems. In case a concrete coating or sealant is used to improve the look and feel or to lower the level of moisture penetration inside the panels, you need to reapply the coat of sealer after a few years.  

 

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Curtain wall systems offering the right kind of insulation to high rise buildings – The advantages discussed

A Curtain wall system encompasses one of the essentials of facade technology in high-rise construction. Facades include curtain walls, window wall, and cladding elements which creates the external envelope of the building. Since it’s exposed hugely to the exterior environment, it has to be correctly designed, assembled, installed, and also maintained, bearing in mind the sustainability and functionality. 

 

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A curtain wall in UAE is an exterior covering of construction where the outer walls do not have any specific structure; it’s attached to the building to protect the interior from outside weather conditions. These walls are incredibly lightweight, usually made of walls with aluminum frames and having infills of metal panels, glass, or thin stone. Glass is used as a curtain wall and has certain benefits like letting in natural daylight. A curtain wall is manufactured in a way to hinder water and air infiltration, and it also resists the influence of the wind and seismic forces. 

Curtain Walls 1

 

These wall panel systems are divided into two categories according to their process of installation and fabrication. These are modular systems and stick systems. Now, in a modular system, the wall is formed of bigger-size units installed and glazed inside the factory, shipped to the site, and then used on buildings. Whereas in stick systems, the wall frames and glazed panels are connected and installed jointly, piece by piece. The outer surface of curtain wall panel systems in UAE is waterproof; thus, all other parts that fall behind remain completely dry. The modular system offers benefits of high quality and quicker construction because it’s manufactured in the factory. But the transportation costs are a little higher because a lot of care and protection needs to be taken during the process. 

 

Here are the functions of a curtain wall in brief:

 

Eradicating water penetration – The primary function of a façade is water penetration. Thus, two layers of prevention are positioned; the first level is conducting a total defense of water. If the primary fails, the second level is draining out percolated water. 

 

Impermeability of air – This function is about reducing the release of carbon dioxide due to the loss and gain of heat within the internal and external environment. 

 

Resistance to wind – Cladding systems used in buildings is more prominent in size, and those panels are one-way spanning. So, every floor level supports a single level of wind load on a construction. 

 

Solar levels – The solar levels can be reduced by a solar control coating on one side of the glass surface. 

 

High rise buildings use glazed curtain walls for energy efficiency purposes, and this has led to the advancement in the domain of architectural glazings. The primary aim of a window glass design is to enhance its thermal and optical properties. You can use heat-reflective and very-transparent glazings to reduce heat loss from the windows and to save energy. Few window glazings are used for light enhancement and decorative purposes. 

 

Choose TSSC in the Middle East if you have plans to install wall panel systems. We are the experts in offering roofing and cladding services, mainly into supplying insulated panels to the construction sector in Abu Dhabi, Dubai, and Sharjah. We have a reputation for providing world-class products that meet international standards for more than four decades. We manufacture and supply only certified products with fire ratings. Ours is an ISO 9001 certified company that excels in manufacturing building supplies and industrial products.

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